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AMIT 135: Lesson 6 Grinding Circuit – Mining Mill Operator ...

AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill circuit. A diagram of types of AG/SAG ...

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Ball Mill Calculation Critical Speed

Mar 19, 2012  Rod and ball mills circuit sizing method. Rod mill as first stage and ball mill sizing with the Bond method for rod mill(s) + ball , 8, Diameter calculation Mill

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Energy Efficient Ball Mill Circuit – Equipment Sizing ...

The basis for ball mill circuit sizing is still B ond’s methodology (Bond, 1962). The Bond ball and rod. mill tests are used to determine specific energy c onsumption (kWh/t) to grind from a ...

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GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY

mills, and use a rod mill feed size (F80) of 16,000 m and a rod mill µ product size of 1,000 m . Also note µ that in order for no correction factor for ball mill product fineness to apply, the ball mill circuit P80 should be no less than approximately 70 µm (See reference by Bond, 1962).

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ball mill design calculations

calculation of ball mill design Ball Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum chunk size, product size as ...

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O. I. SKARIN N. O. TIKHONOV CALCULATION OF THE

EURASIAN MINING • 1. 2015 Technology and technics of ore preparation processes 7 feed for the rod mill, i.e. 10000 μm in accordance with Table. The value of P 80 is accepted based on the required grain-size characteristics of the ball mill discharge.

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What are the differences between ball mill and rod mill ...

Mar 08, 2021  Ball mill and rod mill are suitable for different materials. 1. Selection by material's hardness. Ball mill has a strong adaptation of material, and it is suitable for grinding hard materials, such as slag, iron ore, copper ore, etc. Rod mill is suitable for grinding brittle material, such as rare metals. 2.

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power calculation formula of ball mill

Rod and ball mills circuit sizing method. Rod mill as first stage and ball mill sizing with the Bond method for rod mill(s) + ball , 7, Power, kW, HP 8, Diameter calculation Mill % of the critical speed, %. live chat; Ball Mill Power Calculations. Aug 23, , A nice and pretty online Ball Mill Power-draw Calculator was put live by one of the ...

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Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

80 = Mill transfer size, 80% passing (µm) W BM = Ball mill specific energy from T 80 1.7 mm to final product P 80, using Bond’s Law, (kWh/t) W T = Total grinding mill circuit specific energy (kWh/t) Note that K BM is the composite of EF3, EF4 and EF5 factors for ball

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Ball Mill Critical Speed Calculator

Rod and ball mills circuit sizing method - The Cement Grinding Office. Rod mill as first stage and ball mill sizing with the Bond method. for rod mill(s) + ball mill(s) circuit ... Mill % of the critical speed, % .... Ball Wear Rate Calculator. Read more

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Application of Operating Work Indices in Autogenous ...

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

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How Ball Mills Work (Engineering and Mining) - YouTube

Learn how a ball mill works, all of its main parts and some of its design features! This 3D animated video allows you to see all the internal parts of a ball...

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AMIT 135: Lesson 7 Ball Mills Circuits – Mining Mill ...

Number, size and mass of each ball size depends on mill load and whether or not the media is being added as the initial charge. For the initial chargin of a mill, Coghill and DeVaney (1937) defined the ball size as a function of the top size of the feed, i.e., d↓V = 0.40 K√F dB = ball size (cm) F = feed size

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C O N S U L T I N G L T D TECHNICAL MEMORANDUM

EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a “single-stage ball mill” calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball

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A guide to maximising ball mill circuit classification ...

2. From the ball mill discharge size distribution calculate the %+75 μ as: 100 – 26.5% = 73.5% +75 μ. 3. Calculate the CSE as the average: (80.7 + 73.5) ÷ 2 = 77.1% + 75 μ. In this example the ball mill circuit classification system efficiency is 77.1 per cent at 75 μs. This means that

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Rod Mill - an overview ScienceDirect Topics

Jean-Paul Duroudier, in Size Reduction of Divided Solids, 2016. 3.7.4 Performance. Rod mills are used in an open circuit between crushing and the ball mill. They often operate in wet and where the pulp contains up to 50% solid by mass. This machine is equally very applicable to dry where it could take a feed that has achieved 6% moisture.

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Milling Circuit Calculations Request PDF

This method employs a 45-cm (18-in. ) dry grinding Aerofall mill to grind small quantities of core or crushed samples in the top size range of 2 to 5 cm (1 to 2 in. ).

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Bond equation of cement ball mill sizing

Nov 12, 2015  The method is used to size a cement ball mill. Efficiency correction factors are applied with the Bond equation. The method is valid both for clinker grinding and for raw materials grinding. This method only gives a rough and initial idea for sizing a cement ball mill.

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ball mill design calculations

calculation of ball mill design Ball Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum chunk size, product size as ...

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20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the ...

dard Circuit, assume 2.44 m diameter overflow mills, and use a rod mill F80 of 16,000 µm and a rod mill P80 of 1,000 µm. Note that—in order for no correction factor for ball mill product fineness to apply—the ball mill circuit P80 should be no less than approximately 70 µm (Bond, 1962). This

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Method and system for maintaining optimum throughput in a ...

A method and a system are disclosed for maintaining optimum throughput in a grinding circuit of the type in which fresh ore is fed to a rod mill and the ground ore from the rod mill, together with the ground ore from a ball mill operated in a reversed circuit, are combined in a pump box and pumped to a cluster of hydrocyclone classifiers.

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20150806 Survey Sample Grinding Circuits-GMG-ICE-v01

• primary mill feed 80% passing size (F80), • final grinding circuit product 80% passing size (P80), • ore hardness measurements, • grinding circuit feed rate at the time of survey, and • size reduction equipment power consumption at the time of survey. 5. SCOPE The intended application of this analysis is to treat a complete grinding ...

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rod and ball mills Archives - Mount Polley

The plant uses three stage crushing, and conventional rod and ball mills with a flotation and dewatering circuit to produce a copper /gold concentrate. When the mine is up-and-running, it mine moves 80,000-90,000 tonnes of material per day, the mill has a capacity to process 17,800 to 22,000 tonnes per day (tpd) of ore depending on hardness.

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Application of Operating Work Indices in Autogenous ...

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

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Energy Efficient Ball Mill Circuit – Equipment Sizing ...

BALL MILL CIRCUIT SIZING METHODS The basis for ball mill circuit sizing is still Bond’s methodology (Bond, 1962). The Bond ball and rod mill tests are used to determine specific energy consumption (kWh/t) to grind from a given feed 80% passing size (F80) to 80% passing size

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C O N S U L T I N G L T D TECHNICAL MEMORANDUM

EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a “single-stage ball mill” calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball

More

Rod Mill - an overview ScienceDirect Topics

Jean-Paul Duroudier, in Size Reduction of Divided Solids, 2016. 3.7.4 Performance. Rod mills are used in an open circuit between crushing and the ball mill. They often operate in wet and where the pulp contains up to 50% solid by mass. This machine is equally very applicable to dry where it could take a feed that has achieved 6% moisture.

More

Bond equation of cement ball mill sizing

Nov 12, 2015  The method is used to size a cement ball mill. Efficiency correction factors are applied with the Bond equation. The method is valid both for clinker grinding and for raw materials grinding. This method only gives a rough and initial idea for sizing a cement ball mill.

More

Ball Mill Explained - saVRee

If rods are used instead of steel balls, the mill is referred to as a ‘rod mill’. Closed-Circuit or Open-Circuit. Ball mills may operate in a closed-circuit, or open-circuit. Closed circuits return a certain amount of the ball mill’s output back to the ball mill for further size reduction.

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20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the ...

dard Circuit, assume 2.44 m diameter overflow mills, and use a rod mill F80 of 16,000 µm and a rod mill P80 of 1,000 µm. Note that—in order for no correction factor for ball mill product fineness to apply—the ball mill circuit P80 should be no less than approximately 70 µm (Bond, 1962). This

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THE EFFECT OF BALL MILL OPERATING PARAMETERS ON

validity of each theory within a certain particle size range. This study illustrated that Kicks law was applicable in the crushing range (above 1 cm in diameter) . Bond's theory was more suited to the particle size ranges involved in conventional ball and rod mill grinding (5 to 250 mm). Rittinger's law showed more _app1icability to the fine

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Ball mill media optimization - Metcom Tech

(“Ball mill classification system optimization through functional performance modeling,” Nov. 17, McIvor et al., 2017, Mining Engineering) described circuit classification system efficiency (CSE), equal to the percentage of coarse (plus circuit P80 target size) material in the ball mill. It can be measured and then increased through

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What’s the Difference Between Ball Mill, Rod Mill and SAG ...

Mar 20, 2020  Ball mill: When the particle size of the product is less than 0.5mm, the grinding effect of the ball mill is greater than that of a rod mill of the same specification. SAG mill: The SAG mill has a wide range of feeding particle sizes and can process larger minerals, but at the same time, its output particle size is relatively larger.

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Optimization of mill performance by using

draw, and product grind size from the circuit. Each of these performance parameters peaks at different filling values. In order to contin-uously optimize mill operation, it is vital to obtain regular measurements of the ball load and pulp position. The current way to measure the

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ball mill design calculations

calculation of ball mill design Ball Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum chunk size, product size as ...

More

US4026479A - Method and system for maintaining optimum ...

A method and a system are disclosed for maintaining optimum throughput in a grinding circuit of the type in which fresh ore is fed to a rod mill and the ground ore from the rod mill, together with the ground ore from a ball mill operated in a reversed circuit, are combined in a pump box and pumped to a cluster of hydrocyclone classifiers.

More